The Kit (as purchased)
Main Kit
- Fully Bracketed, Powder Coated, Chassis with engine mounts and roll over bar. Front hinge frame. Mods to Sierra drive shafts, column extension and front uprights.
- Steering Column bracket, sleeve and clamp.
- 2 x Rocker arms, rear uprights, brake backplate spacers, bottom wishbones, rear wishbones, front and rear spax shocks and springs.
- Nuts, bolts, bushes and P clips.
- Fuel tank, sender and pipes (optional 9 gallon)
- Aluminum Panels
- Top strut mount and bearing
- Front suspension ball joints
- Le Mans Bonnet body kit in Oxford Blue Gel coat
- Door Hinges
- Badge and decals
Options
- New brake lines and braided hoses
- Lighting pack - headlamps, front and rear indicators, rear lights, fog light, reversing light, and side repeaters.
- New wiring loom (Lightening Looms)
- Hood frame and double duck hood
- Side windows and fittings
- Windscreen and fittings
- 3 point harness (x2)
- Flush fitting fuel filler cap and piping
- Exhaust manifold, silencer in stainless steel - Mondeo cat added in line
- GRP Inner wheel arches (set of four)
- ETB Instrument set speedo, tacho, water temp, oil pressure, fuel level
Additions
- Carbon fibre dash cover material
- Brake master cylinder cap with sensor
- Modified Sierra uprights (not on donor)
- Rivets
- Polyurethane steering rack bushes
- Zetec inlet manifold gasket
- Fuel pump bobbin isolators
Donor Parts
Sierra Mk.1 B Reg 2000cc Ghia Estate
Mk2 Escort
1997 Mondeo 2.0l LX Hatchback
Mk6 Escort 1.8l Zetec
Mini
VW Passat (mk1)
Volvo 740 Estate
Vauxhall Cavalier/Calibra 2.0l 16v
Daewoo Matiz
Other parts
- Engine (Mondeo engine fitted and run before kit started)
- Gearbox and bell housing
- Differential (3.38:1)
- Rear drum brakes
- Rear uprights
- Front disk brakes and calipers
- Front uprights (modified)
- Prop shaft (modified)
- Rear drive shafts (modified)
- Steering column
- Steering column stalk switches
- Water bottle and pump
- Speedo cable
- Clutch cable
- Hand brake and cable
- Horn
- Door locks
- Spigot bearing
- Starter Motor
Mk2 Escort
- Brake master cylinder
- Steering rack
1997 Mondeo 2.0l LX Hatchback
- 2.0l Zetec-e Engine with clutch, flywheel, ECU, injections system, wiring loom, cat
- '93 Mondeo Zetec ECU and engine loom (Type IV ECU, no Passive Anti Theft System)
Mk6 Escort 1.8l Zetec
- Flywheel and clutch (flywheel lighter, clutch smaller)
- Water pump (rotates opposite way to Mondeo)
- Water pump pulley (polygroove not smooth
- Air temperature sender
- Smaller size Zetec alternator (not used now)
Mini
- Heater and ducting
- Wiper motor and wiper arms
VW Passat (mk1)
- Aluminum double core radiator with fan and temperature switch
Volvo 740 Estate
- Header tank (cylindrical type)
Vauxhall Cavalier/Calibra 2.0l 16v
- Inline fuel pump
- Inline Aluminium type fuel filter
Daewoo Matiz
- Alternator 50A
Other parts
- Electrical key operated on/off switch
- Dare/Ginetta low level inlet plenum (from Fishers) - Returned
- Trust Electricals Low level inlet manifold and gaskets
- Carbon Fibre wing mirrors
- Carbon fibre trim (heater vents, gear stick gaiter, handbrake
- Intatrim Odyssey seats
- Carbon fibre/M3 look wing mirrors
- K&N Cone filter
- Leather and chrome steering wheel
- Gear stick knob
- K&N Cone Filter
Engine (SVA version)
2.0l Ford Zetec-E
Changes from Standard
- Part Number - NGA
- From what - 97R reg Mondeo 2.0l
- Valves - DOHC 16v with hydraulic tappets
- Capacity - 1988cc
- Bore - 84.8mm
- Stroke - 88.0mm
- Compression Ratio - 10.0:1
- Induction - Standard Fuel Injection
- Power (Std) - 136hp (96kW) @ 5700rpm
- Torque (Std) - 128 ftlb @ 3800rpm
- Rev Limit - 6800 - 7100rpm
- Fuel - 95 RON - standard unleaded + Catalytic converter
- ECU Type - EEC-IV - '93 Mondeo 2.0l (designation DESK)
- Gears - (Mk.1 Sierra B reg 2000 Ghia Estate)
- 1st -3.65
- 2nd - 1.97
- 3rd - 1.37
- 4th - 1.00
- 5th - 0.82
- Rev - 2.66
- Diff - 3.38
- Steering Lock - Standard Mk.2 Escort 3.5 turns lock to lock
Changes from Standard
- 1.8l Escort Zetec Flywheel (lighter)
- 1.6/1.8l Escort/Fiesta Zetec water pump (turns correct way when not using the steering pump)
- 1.8 Escort Clutch plate and cover
- Removed EGR valve and in/outlet connection
- Removed Steering pump
- VW Passat 1.6l radiator with fan and temperature switch
- Volvo 740 estate header tank (cylindrical)
- Sierra pinto starter motor mounted on opposite side to Mondeo with 10mm spacers
- Removed all of the inlet manifold and injectors
- New Trust Electricals/YKC/Griffin/Ginetta low level inlet plenum
- Use the standard Mondeo throttle body mounted via an adaptor to the new inlet tract
- Lightening looms engine loom incorporating the Type IV ECU
- ETB instruments
- Changed Zetec small (1.6l) alternator for a Daewoo Matiz 50 amp Alternator with new bracket
- K&N Cone Filter